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How much does Foam-iT! 5 expand?

Published: July 11th, 2024
2 min read
Foam-iT! 5 - Rigid Polyurethane Foam - Pint Unit
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Foam-iT! 5 by Smooth-On is a pretty versatile rigid polyurethane foam, and it typically expands to about 10 times its original size. The manufacturer mentions it uses a 1A:1B mixing ratio by volume, with a quick pot life of 1.5 minutes and a curing time of around 2 hours. It’s dense too, at 5 pounds per cubic foot, which makes it popular for things like prop-making and filling gaps.

According to our research, many folks who've tried it say it expands just as expected, assuming you get the mixing and application right. One person even mentioned they managed to make a bunch of life-sized skulls from just a pint—pretty impressive, right?

But not everyone hits that 10x expansion. Some people said their foam only grew about 1.5 times, even when they followed the directions. This can happen if the foam gets squished during curing, which might stop it from fully expanding.

So, if you're using Foam-iT! 5, it’s crucial to stick to the instructions. Things like the temperature when you’re working with it really affect how much it expands. And make sure it’s not held back as it cures, or the density and expansion might not turn out how you want.

Remember, this foam is rigid—great for solid items but not for making soft or squishy things. If you need something that bends or flexes, you'll want to check out different types of foam.

As long as you're careful about following the guidelines, Foam-iT! 5 is a solid pick for projects needing a firm, expanding foam.

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How we researched this

Where this comes from: this answer draws on the product's published specifications and the reviews ShopSavvy collected for it, alongside prices from 2 retailers in ShopSavvy's price data, most recently seen Oct 26, 2024.

Where to Buy

Prices last seen Sep 25, 2024 to Oct 26, 2024
RetailerPriceLast seenBuy
$11.98Sep 25, 2024
may have changed
$54.39Oct 26, 2024
may have changed

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